Please help, someone!

After a week of tweaking with my ORB 2.2GB together with the XV, I panic.
I load a couple of Piano Volumes into the XV from The Ultimate Piano Collection (Roland Format). Saving them in a new folder in the ORB.
When Im trying to load them FROM the ORB, Illegal Format! is coming up.
Trying to load a single Patch, then SOME work and SOME DON'T!

What am I doing wrong? This is not what I expected when I was thinking about Media Storage. Was planning on using this LIVE, but not with this mess.

Please, tell me there IS a solution to my problem.
How can I avoid the Illegal Format message?

Best Regards

Robert Engstrand
Sweden